There are three main processes in creating a die cut sticker[sticker?:sticker].
The first is the creation of the die cut sticker design. An artist usually draws the custom die cut design with graphics[graphics?:graphics pattern] software which makes editing easier.
The next step is printing[printing?:printing cutting finishing solution] of die cut sticker. Before it is printed, the design is duplicated on a sheet numerous times. This is done to use as much space on the sticker paper[paper?:paper sample maker cutting machine] as possible. The final format is then converted into a stencil which is used as the negative for silk screen printing. A separate silk screen is made for each color. The screens are then mounted on the printing press.
A die tool is prepared to cut the die cut sticker shape. Unless the design calls for a unique shape, the die tool is normally circular or rectangular in shape. Rubber is then placed on the bottom of the die tool to prevent the die cut sticker paper from getting stuck. The die tool is then placed on the die cut sticker machine which cuts the stickers into individual pieces.
